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Breakwater Armour Unit Installation Team

Investing in efficiency to secure the project and its operational profitability

CLAS has chosen to establish specialized placement teams, bringing together maritime construction experts and professional divers specifically trained in single-layer artificial concrete armour unit technologies with high interlocking performance.

Each team member benefits from an internal CLAS training program, covering all artificial concrete armour units used for breakwater armour layers, across all brands, generations and configurations.

This offering responds to a clearly expressed need from maritime contractors and project owners, in a context where public procurement requirements are evolving and increasingly incorporate feedback from recent construction projects.

Experience gained on numerous projects shows that certain modern technologies, when used without in-depth analysis of their operational validity conditions, may lead to gaps between theoretical assumptions and on-site reality.

These situations are not linked to an intrinsic flaw in single-layer technologies, but most often result from a lack of understanding of their limits of use, or from an absence of direct and continuous control during the installation of artificial concrete armour units.

When these limits are not correctly identified, the consequences may become visible after the structures are commissioned, sometimes relayed by the media, and may lead to misinterpretations regarding the reliability of single-layer systems, even though these systems above all require impeccable installation quality and appropriate control.

Understanding the real requirements of single-layer breakwater armour systems

Blocs de carapace cassés sur la digue de la NRL
Observation of broken blocks on the NRL breakwater

Experience gained on numerous international projects shows that the construction of a breakwater with a single-layer armour made of highly interlocking artificial concrete blocks allows no approximation.

The rules of good practice, as defined by international references (Rock Manual / CEREMA Rock Armour Guide), recall a fundamental principle:
single-layer armour layers are designed for zero damage, including during severe wave events.

In this context, installation quality, effective interlocking of the blocks, and immediate control of non-conformities are decisive factors for the long-term stability of the structure.

Why a specialized team is essential

This technical reality requires a specific site organization.
It calls for a dedicated operational tool, capable of intervening as close as possible to the placement operations, both on the surface and underwater.

It is on the basis of this observation that CLAS has developed a unique approach:

👉 specialized placement teams, directly integrating:

  • professional divers trained in the installation and inspection of single-layer artificial concrete armour units,

  • maritime construction experts mastering the geometric, hydraulic and operational constraints of highly interlocking armour layers,

  • control procedures adapted to the actual site conditions.

This organization makes it possible to act at the moment when decisions are still reversible, block by block, without waiting for deferred validations.

Plongeur CLAS en opération de pose de blocs artificiels
Underwater placement carried out by a CLAS diver, ensuring perfect interlocking.

Technical independence and absence of conflict of interest

CLAS operates in full independence with respect to trademark holders, license vendors, and suppliers of placement and inspection tools.

This independence is a key element of the credibility of CLAS interventions.
It ensures that analyses, recommendations and on-site decisions are based exclusively on:

It is within this framework that CLAS has been called upon to carry out independent expert assessments, identify the causes of disorders observed on certain structures, and ensure supervision of remedial works when required.

Safety, hyperbaric operations and operational control

To meet the requirements of the most complex projects, CLAS has developed its own underwater intervention capabilities and has become a company certified for hyperbaric operations.

CLAS teams:

  • include IMCA- and HSE-certified divers,

  • master modern industrial diving equipment,

  • apply strict safety procedures and coordination with lifting teams.

Safety is not treated as an administrative constraint, but as a performance lever, making it possible to ensure operational continuity, reduce uncertainties and secure schedules.

Certification hyperbare CLAS pour les interventions sous-marines

Site organization and risk control

Experience shows that advancing the core or the underlayer of a structure without immediate protection by armour units constitutes a major risk, often underestimated.

An unprotected structure remains exposed to the first significant storm, with possible consequences such as:

  • partial destruction of the works in progress,

  • loss of achieved progress,

  • accumulated delays and significant cost overruns.

CLAS teams support contractors in the definition of realistic site strategies, adapted to the site conditions, available resources and scheduling constraints, in order to secure each critical phase of construction.

Plongeurs posant les blocs sous la supervision des inspecteurs CLAS
Block placement by divers under CLAS supervision.

A profitable investment for contractors

Calling on a CLAS team does not represent an additional expense, but a directly profitable investment.

The presence of specialized teams makes it possible to:

  • limit costly dismantling and rework operations,

  • improve actual on-site productivity,

  • reduce technical and contractual risks,

  • secure the final quality of the structure.

This approach contributes to better overall economic control of the project, while guaranteeing the technical compliance of maritime breakwater armour layers.

Vue drone de la digue de La Turballe inspectée et documentée par CLAS
La Turballe breakwater – CLAS inspection and certification

Choosing a CLAS team means choosing:

  • operational safety,

  • impeccable installation quality,

  • control of technical risks,

  • and sustainable project profitability.

CLAS supports maritime contractors with a pragmatic, independent approach, grounded in real on-site experience.